Made in Germany at one location

Plastic parts using the express injection molding process

acad prototyping has been manufacturing plastic parts using the express injection molding process since 2000.

What we do

Real injection-molded parts are created from a 3D data set after just 5 working days. This is made possible by using the self-developed “Rapid Moulding System” RMS tool concept.

By dispensing with automated production, the tools are extremely quick to manufacture, modify and economical due to their simplicity. The guaranteed output quantities are at least 2,000 rounds.

If larger quantities are required, we produce economically guaranteed quantities of up to at least 30,000 rounds for you from our “Rapid Moulding System — EJECT” RMS-E part-ejecting tool system.

Part sizes of up to 600 mm and a weight of up to 700 g are possible.

There is no restriction when it comes to the choice of materials; virtually any thermoplastic available on the market can be used.

plastic injection molding prototypes
We produce plastic injection molding prototypes, pre-series and small series from aluminum tools
Plastics expertise since 1991
Here, you can draw on plastics expertise since 1991.
Geometry & material advice
Whether it's geometry or material recommendations, we'll support you.
Flexible molding systems (RMS & RMS-E)
With our flexible molding systems, we offer the right solution for every requirement. RMS & RMS-E

The benefits

Plastic injection-molded parts in original material
High level of product development assurance
Reducing the risk of changes in series tools
Quick availability of prototypes/pre-series parts
Representation of geometry alternatives from a tool
Low tooling and alteration costs
Sprue optimization
Mold-falling injection-molded parts already
possible after 5 working days

How does EXPRESS injection molding work

Rapid Moulding System — RMS®/Developer-related tool technology

Components that can be tested in original material in comparable series quality within a short period of time.

The key data

01

Insert & 2K Molding

insert molding, multi-component injection molding
02

TSG Foam Parts

Thermofoam casting TSG components
03

High-Temp Plastics

Processing of high-temperature plastics
04

RMS 2,000 Shots

RMS guaranteed output 2,000 rounds
05

RMS-E 30,000 shots

RMS-E guaranteed output of 30,000 rounds
06

Tool dimensions

Max. tool dimensions 630 x 310 x 270 mm
07

closing force

Clamping force 50 t, 100 t, 150 t and 350 t
08

spray volume

Spray volume up to 650 cm³

All services for the timely and high-quality execution of customer projects in-house:

Plastics expertise/material recommendations depending on the application
Inspection of components suitable for injection molding
Advice on component optimization
Filling analysis of components with cadmould
Tool design in Catia and NX
3-axis CNC programming, 5-axis activated, 5-axis simultaneous
Milling of 3-axis and 5-axis tool inserts
Tool touching
Sampling of tools
Measurement of parts with measurement report